Influence of Radiation Sterilisation on Flexible Packaging Materials for Pharmaceutical and Medical Products 

 

Erwin Pasbrig  

 

Alcan Packaging Singen GmbH

Alusingen Platz 01, DE-78221 Singen, Germany

Tel: +49 7731 8002510   Fax: +49 7731 803138
Email:
erwin.pasbrig@alcan.com

 

 

 

 

Biography 

 

Erwin Pasbrig is a Chemist with a PhD in organic chemistry (University for Chemistry Halle/Merseburg).

 

He is working since 1983 in the field of packaging material with aluminium.

 

In his 16 years of service at Alcan Packaging Singen, his responsibilities have included the supervision of development and application technique packaging materials for pharmaceutical products and 3 years was head of product management and technical marketing Pharma/Cosmetic of Alcan Packaging Singen/Kreutzlingen.

 

Since 2005 in addition he is director of R&D for Alcan Packaging – Pharmaceutical Packaging Europe.

 

Erwin holds more than 20 patents and presented papers regarding new developments of packaging materials on different seminars around the world and speeches on university.

 

With his team he won awards on different contest like the “Deutsche Verpackungswettbewerb”, “World Star of Packaging” and the “EAFA”.

 

 

Abstract

 

Sterilisation of pharmaceutical and medical packaging can be carried out with a number of available sterilisation processes. Current sterilisation processes can be divided in to 3 main groups, heat or steam sterilisation, chemical sterilisation und sterilisation through irradiation.


Gamma sterilisation and e-beam sterilisation are increasingly being used. The justifications for this lie in the predominant advantages of gamma and e-beam sterilisation versus EtO (ethylene oxide) sterilisation:

 Simpler process control (sole process variables are: irradiation time and doses level)
 Immediate doses-metered release (no degassing cycle time, no biological indicators required, no product quarantine)
 Full penetration in to the product that is being sterilised (few limitations to for example pack design)
 Avoidance of any toxicity issues that might be incurred with Eto (ethylene oxide) (remnants, emissions)

Prior to making any assessment on the effects of irradiation sterilisation on the packaging a very clear distinction must be made between the irradiation of a finished package as-sembly and reel feed stock. It should be noted that reel feed stock in sterilisation is hardly ever used.


When irradiation sterilizing a finished assembled package the deterioration ion the slip / friction properties no longer plays role, but the odours emanating and created during the sterilizing process may preclude the package from commercial use. This problem can be overcome or minimised with the use of modified atmosphere within the package, the use such as inert gasses (e.g. with PE the use of nitrogen).
A decline in the mechanical properties and mechanical strength of the packaging could lead damage within and outside of the packaging during transportation and product han-dling. (E.g. Push-through properties / dent-resistance). Stress-fractures within the inner layer of the packaging material could lead to product migration within the pack.


The changes to optical properties that can occur during irradiation sterilisation are barely visible within the laminate and are only apparent when compared directly to non-sterilized packages. Normally this is not an issue.